Gas turbine operation lm6000 operating instructions start and stop graphs gas turbine maintenance lm6000 maintenance philosophy levels of maintenance maintenance manuals introduction to the lm6000 control systems gas turbine control system, general principle of fuel control including dle protection systems. Supercore comprising hp compress or, compressor rear frame, high pressure turbine and intermediate pressure turbine is a development of the lm6000. Aeros like our lm6000 are built for high cycling capability, which allows customers to get up and runningand on the gridquickly. Ge lm2500 and lm6000 gas turbine designs have horizontal split casings to facilitate easy access, repair and maintenance to internal components. Lm6000 pc sprint gas turbine 46 mw, complete package in very. Vbr are independent iso 90012015 certified maintenance improvement experts for ge lm6000 aeroderivate gas turbines and their control systems, auxiliary systems and packages. Lm6000 combustion turbine this twentyday training course is for personnel concerned with day to day operations and maintenance of an lm 6000 combustion turbine. May 12, 2012 ge lm6000 maintenance products and names mentioned are the property of their respective owners. Ge energys pipeline centrifugal compressor line complements its gas turbine line to optimize matching with the gas turbine driver resulting in perfectly integrated gas turbine compressor units. The result is a standard package capable of satisfying the needs of a typical user for low installation and maintenance costs. Lm1600 lm2500 and lm6000 aero derivative gas turbines and their control systems, auxiliary systems. Pdf lm2500 gas turbine training manual free download pdf.
Application of the lm6000 for power generation and cogeneration. Aeroderivative gas turbines such as the ge lm2500 and lm6000 series and the siemens rolls royce rb211 and avons occupy an important place in the history of power generation. Ge lm6000 gas turbine spare parts vbr turbine partners. Lms100 comprises a low pressure compressor, an intercooler, a supercore and a power turbine. By combining design innovations, materials advancements, and proven modelbased control software, the advanced gas path enables ge gas turbine customres to benefit from dramatic output and efficiency improvements, while extending maintenance intervals and maintaining low. Aeroderivative gas turbines used as peakers will have multiple starts and shutdowns, fewer operational hours and, as a result, maintenance needs are different, said gregor stocker, director sales industrial gas turbines, mtu maintenance. The lm6000 is comprised of a fivestage lowpressure compressor. Features fully engineered and field proven retrofit for lm6000 turbines equipped with legacy netcon, micronet, mark v, mark vi millennium and other control systems ovation based solution with redundant 1. Inafter endurance and reliability testing, the ft gas turbine was put into commercial operation.
We also provide remote monitoring, engine and turbine maintenance, and other services throughout product lifecycles. Our gas turbines provide superior availability for diverse military applications, ranging from patrol boats, corvettes, frigates, destroyers and cruisers to supply and amphibious ships and aircraft carriers. Jul 25, 2019 lm6000 aeroderivative gas turbines pdf marine applications. Aeroderivative gas turbines baker hughes, a ge company. The lm weighs only 17, pounds 7, kilograms which is less than half the weight of other large aeroderivative gas turbines. The turbines are also popular due to their fuel flexibility they allow a combination of natural gas and aeroderivayive fuel operation. Packaging is accomplished by one of the organizations above, depending on application. Primary sizing of gas turbines and compilation of performance and cost data is undertaken. Aeroderivative and heavyduty gas turbines ge power. We tend to see more thermal distress and material fatigue in such operations. The scope of the study included cost estimates for both liquid and gas fired peaking plant. Vbr turbine partners provides many maintenance solutions and services to cover all general electric engine types. Jun 16, 2012 lm6000 maintenance handbook products and names mentioned are the property of their respective owners. The lm6000 gas turbine is derived from the ge commercial cf680c2 aircraft engine.
Lm6000 the lm6000 industrial gas turbine derives from ges cf680 aircraft engine. Basically, aeroderivatives use one approach while industrials use a different approach, as discussed next. Our aeroderivative gas turbine services and solutions provide full customer support, including quality gas turbine overhauls, diagnostics, upgrades, leasing and maintenance for the lm2500, lm6000, lms100 and other models. In general this course is applicable to those who need an indepth understanding of the lm2500pgt25 and lm6000 gas turbines and the related auxiliary systems. Technical description components intake radial flow inlet with optional axial cone. A gas turbine has the potential to stall when subjected to abnormal operating conditions, or outofschedule variable stator vanes vsv or bleed valves. Ge lm6000 manuals manuals and user guides for ge lm6000. Your expert faculty fred weenink fred weenink is originally educated as a merchant marine chief engineer in both diesel engines and steam turbines. The general electric lm6000 aeroderivative industrial gas turbine can produce over 47 mw of electricity, and is used in both baseload and peaking power generation applications. The lm6000 gas turbine as a mechanical drive power source. Extensive lm2500 and lm6000 gas turbine familiarization. Additionally, an lm6000 pf aero engine lease made the plant more economically viable, eliminating the need to use a gas boiler.
The lm6000 is derived from the cf680c2 aircraft turbofan. Ge aeroderivative gas turbines design and operating features ge power systems ger3695e 2 ge industrial aeroderivative gas turbine performance characteristics mechanical drive gas turbine ratings output heat rate exhaust flow exhaust temp. Lm2500, tm2500, lm5000 lm6000, and lms100 gas turbine engines. Design and operation of ge aeroderivative gas turbines. Model fuel shp kws btuhphrkjkwhr lbs kgs deg f deg c. It can be used in several different modes in critical industries such as power generation, oil and gas, process plants.
The lm6000 gas turbine generator set has a proven record of high availability and reliability. Pdf owner manuals and user guides are not affiliated with the products andor names mentioned in this site. Cost of new entry estimates for combustion turbine and. The result is more power, a better heat rate and a gas turbine without any increase in maintenance costs. Jet engines are comprised of four major components. Aug 19, 2019 the turbines are also popular due to their fuel flexibility they allow a combination of natural gas and aeroderivayive fuel operation. The low pressure compressor is from the 6fa industrial gas turbine. The lm is an aeroderivative based on the cf6 aircraft engine. The easyopen casing design of ges lm2500 and lm6000 family of marine gas turbines simplifies onboard maintenance and repair that can save navies millions of dollars annually.
Independent maintenance improvement experts for aeroderivative gas turbines. Maintenance on the lms100 pa gas turbine is categorized as preventive maintenance or oncondition maintenance. Open training course lm6000 papc and pbpdpf gas turbines. Teal group projections for the lm6000 show 357 units to be built in the next 10 years, all for various power generation applications. With high efficiency and longer maintenance intervals, you can reduce operational costs related to fuel and maintenance, compared to a nonbhge dle aeroderivative gas turbine. The gas turbines manufactured by ge energy have features that make them particularly suitable for pipeline compressor applications. This industrial gas turbine is used primarily for power generation applications, but also as a direct mechanical drive, for instance, to power pumps.
Challenge since gas turbine parts can fail at unexpected moments it is required to have access to a quick, reliable and cost effective source for gas turbine spare parts, especially critical parts. Lm6000 pc sprint gas turbine 46 mw, complete package in. After his 11 years career in the merchant marine he has been a teacher at merchant marine academy. Standard feature on lm2500 and lm6000 gas turbines prevents countless turbine removals and eliminates need for costly spare turbines or gas generators modular design provides crew with ample room for repairs tooling offers flexibility for either in module or dockside work. Oncondition maintenance for the gas turbine includes a 50,000hour maintenance cycle about six years for base load operations of 8,400. Mtu has been providing maintenance services for this type of gas turbine since 1996.
Mtu has been providing maintenance services for this type of gas turbine. These turbines were developed for use on airplanes and became the first gas turbines to. Extensive lm2500 and lm6000 gas turbine familiarization training 25 29 june 2018, kuala lumpur, malaysia. This course is intended for customer personnel concerned with daytoday onsite operations and maintenance of the several ge lm2500pgt25 and lm6000 aeroderivative gas turbine models. Ges team helped the site extend maintenance intervals with a nonwater injection solution and at the same time reduce emissions down to 15 ppm nox, ensuring sniace will be 100% emissionscompliant. Ge lm gas turbine maintenance vbr turbine partners.
Ihi provides a wide variety of power generating products including gas turbines, diesel engines and gas engines with simplecycle, cogeneration and combinedcycle power systems. This site consists of a compilation of public information available on the internet. Aero technology more efficient use of gas turbines osti. Aeroderivative gas turbine service solutions ge power. Lm2500, tm2500, lm5000 lm6000, and lms100 gas turbine. This engine first entered aircraft service in 1985 and is. The lm6000 industrial gas turbine derives from ges cf680 aircraft engine. The lm6000 is widely used in cogeneration applications, and can be fitted in a drylow emissions configuration to allow for lower emissions and greater efficiency. Split case design for gas turbine repair ge aviation. Download lm2500 manual the lm2500 marine gas turbine can be coupled with an electric generator making an lm2500 marine gas turbine generator set the lm2500 gensets are ideal for military applications for which electric drive is the propulsion system of choice the japanese asuka research ship uses the lm2500 in an. This course is intended for customer personnel concerned with daytoday onsite operations and maintenance of the ge lm6000 aeroderivative gas turbine. Jun 16, 2016 a landbased application of an airliner turbine, the lm6000 has provided the market with one of the most efficient machines with fast start capability.
The optimized turbine enclosure simplifies access for faster planned maintenance, easier. Our heavyduty and aeroderivative gas turbines are proven performers in a range of applications, capable of achieving. Ttp is proud of the number of gas turbines for which it has created detailed 3d training. Spare parts are required for the daytoday maintenance of a gas turbine to ensure sustainable effective operation.
The lm6000 gas generator is manufactured by ge industrial aeroderivative gas turbines at the companys even. It has additions and modifications designed to make it more suitable for marine propulsion, industrial power generation, and marine power generation use. The general electric lm6000 is a turboshaft gas turbine. Ges advanced gas path agp is a great example of power flexefficiency at work, setting new standards in performance. Process moving turbine lm6000 from dolly maintenance to dolly transport arobi qyai. Safety first vbr turbine partners prides itself in having an exemplary safety record. With around five minutes to ramp up from startup to full power, typical mediumspeed reciprocating engines have a ramp rate of about 5 mwmin, but aeroderivative gas turbines have a nominal ramp rate of around 50 mwmin, providing a much faster frequency. The supercore comprising a hp compressor, compressor rear frame, highpressure turbine and intermediate pressure turbine is a further development of the lm6000, which in turn was based on the cf680c2.
The lowpressure compressor is from the 6fa industrial gas turbine. Preventative maintenance for the gas turbine primarily includes regularly scheduled borescope inspections, which take place every 4000 hours, 450 cycles or annually, whichever comes first. Our aeroderivative gas turbines are borne from marketleading technology developed by ge aviation. Its 5minute fast start allows operators to differentiate their dispatch capability while a simple twospool design results in lower overall maintenance costs. Download manual guide of ge lm6000 maintenance in pdf that we listed in manual guide. The lm6000 is a simplecycle, twoshaft, highperformance gas turbine that is derived from ges cf680c2 high bypass turbofan aircraft engine. Description lm2500 gas turbine training manual account 40. Cost of new entry estimates for combustion turbine and combined cycle plants in pjm with june 1, 2018 online date prepared for pjm interconnection, l. It delivers excellent reliability and fuel flexibility in both power generation and mechanicaldrive applications, whether installed onshore or offshore.
With more than 700 units installed since 1992, the lm6000 gas turbine generator set leads the industry in reliability greater than 99. Process moving turbine lm6000 from dolly maintenance to. New unused 47 mw ge lm6000 pc sprint gas turbine 50hz, ng in original boxes never used, zerohr lm6000 pc sprint gas turbine in its originalboxes yom is 2008. The purpose of the training is to provide the knowledge required to ensure consistent, troublefree performance from the engine and its associated equipment. This enables vbr to guarantee safe delivery of our high quality gas turbine maintenance solutions and maintenance services. It delivers excellent reliability and fuel flexibility in both power generation and mechanical. Page 6 ge5 gas turbines package the gas turbine packages were designed with an emphasis on standardization, and optimization of factory and field assembly operations. It is our mission to improve the reliability, availability and performance of your ge lm gas turbine. Ges highly efficient marine gas turbines come in various sizes and power ranges, and can meet current and future emissions regulations. We have all national and international qualifications and certifications in place. The lm6000 offers greater than 99 percent start and operational reliability and 98 percent availability. The lm6000 sprint combines the best simplecycle heat rate of any industrial gas turbine in it s class today with a spray intercooling design that significantly increases the mass airflow by cooling the air during the compression process.
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